This is a badge bit (BB) that is part of the PEP curriculum. Completing this BB is part of getting the straw badge in Metal Working.
For this BB, you will be drawing down the diameter of a piece of wire with a draw plate!
Here is one way to do it:
To document your completion of the BB, provide the photos or video (<2 min) of the following:
- The supplies you're starting with
- Partway through the build
- The finished wire that has been drawn down in diameter with a draw plate
Drawing down wire is a ton of fun! It's like some crazy magic trick where you insert a 6 inch piece in one end, pass it through the magic portal and you get 7 or 8 inches of perfect polished metal wire out the other end. One of the properties of metal is to be ductile, which means "able to be drawn into wire". It's hard to appreciate the wonder of this until you do it yourself, feeling the resistance on the drawing tongs, and watching before your eyes as the molecules of the metal rearrange themselves in a beautiful linear fashion!
For this BB I decided to actually start with a piece of scrap sheet metal, in this case 18 gauge sterling silver. From this I sheared off a thin strip that was basically a square "wire". Then pulled it through a series of round draw dies stopping after it went through the .80 hole which is about 21 gauge. The initial length was about 5.5 inches square and the final length was roughly 15 inches of round wire. It's a fun magic trick!
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My initial scrap of sterling silver sheet with a ruler to help gauge size.
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The metal shear to trim off a thin strip.
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The scrap and thin strip after it was sheared off.
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This shows the thin strip of silver roughly 5.5 inches long. Also in the photo are my draw plates and tongs,
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I've got the plate clamped in a vise, with a glove wrapped around it to protect from marring. The wire is about to be drawn through it's initial pull.
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After the first pull I gained about a half inch in length. I need to file the end narrow to fit through the next smaller hole just enough to grab.
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The wire hardens considerably in the process and must be annealed (softened) repeatedly. I do this "carefully" with a torch. It's easy to make a puddle with silver this thin!
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This is just before I pull the wire through my final hole labeled .80. I'm guessing that is .8 mm.
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The final results showing a much longer wire, roughly 15 inches, and the tools used again.