The wood stove has couple of copper pipes sticking out the back which are quite small, 3/8 to 1/2 inch which is why I'm kind of expecting to use a pump. Thermosiphon based water heating would be really neat to do, I just fear that I'd be boiling the water too easy when I start burning well dried oak. Currently I'm burning old standing ash
trees that are dry enough to burn alright, but are not as dry as I'd like. Every once in a while I'll get a log that sizzles. When I find a couple really dry logs the room's temp shoots up quite quick and the fire box with the blower on hits ~400F (front face above the door) and exhaust I try to keep around 350-400F but have had it up to around 550F to keep the build up down. The thinking behind the pump also went along the lines of using the controller to monitor the wood stove's temp so it only kicks on when there is heat to extract and when the stove isn't fully up to temp, it keeps the smaller loop warmer so it doesn't suck as much heat off of it. I'm not sure if I could make the controller run the pump at lower speeds, or if it will be a simple on/off relay style. I guess there is always the option of different flow rated pumps for different "speeds". I don't know how many loops the copper line has, but I suspect it is only one or two. I'd have to pull the air jacket off to see it better.
With my thinking on the project (not saying I'm right by any means), encase of power failure and I'm not around to drain the small tank for some reason the whole 6-7 gallons would more or less be boiled off since the tank would be higher than the wood stove (if it can get the water that hot with an unattended burn which I typically damped down more than ideal burn). The vent idea would probably just be a simple metal flap so it slows the evaporation, but still allows air flow in/out kind of like the exhaust ends that are put on tractors. Non running, it is closed to keep rain out of the engine, and running it is open from the exhaust pressure and counter weight.
With a single loop setup, the tank would be at the same level as the wood stove which is in an addition that was built with a cement slab on the bottom. It's not built perfect (floor isn't sealed or insulated), but it was built in a good fashion for a wood stove to be in it since the top of the door way is the same level as the ceiling to allow the hot air to flow up into the house. I don't think the tank would be high enough to use thermosipon so it would rely on the motor moving the water to keep it from boiling, and it would be a bit of a pain to check the fluid level and top it up unless I ran some piping into the wood stove room and basically setup the second tank with out hooking it up to the stove to have a nice visual reference for the water level, but venting would be more difficult.
Another option that I'd think would be safer but less effective would be to put the water coil on the outside of the air jacket. The stove's fan current turns on when the out side metal hits 180F and turns off at 160F, so while I have power and the fire isn't roaring out of control, it "shouldn't" get to 212F to boil standing water. This setup might work better with the double loop system and use thermosiponing instead of a pump for that loop. I might have to mess around and do some more research since I don't really know much about thermosipon, just the basic idea behind it.
For the bulk storage tank, I have a couple 250-300 gallon fuel oil tanks I could use, but it would have to be outside next to the house. I could insulate the lines and tank, but isn't ideal since if it gets too cold (say I go on vacation for a week or two) it could freeze. Don't really have the money to invest in anti-freeze like the outdoor wood burners use. The insulation I have is R-8.5 styrofoam, not the best stuff but isn't bad. Two layers would be R-17 which might be enough? I know there is a post somewhere the gives the math behind the thermal mass's ability to store
energy, but I haven't been able to find the correct search terms to bring it up again for
cob and such. I'm not really sure how much mass I even need. I'd think 300 gallons is probably a bit more than I would need since it stores around 2500BTU per degree increase (if I did the math correctly).
I guess I
should give a bit more details about the house. It's around 620 squre foot, addition room is about 9 feet tall, and the rest of the house is the standard stud size (86 or 92 inches or something like that). It isn't exactly a huge house or anything, but it would be great to burn a hot fire for say 5-8 hours twice a day with a fair break between the burns, kind of like the typical
rocket stove setup except with a longer burn time.
I am a little new to wood burning, been using this wood stove for about a week or so now and helped load the one at my dad's for the last 5 years or so, but I never really knew about how to burn wood efficiently back then, actually that was around the time I was just getting into how to drive a car efficiently (40mpg or so out of a 97 corolla with 300k miles when the EPA says I should get 31mpg on the express way and 26mpg
city). My dad goes though a lot of wood per year, so I'm hoping to use a lot less than him which shouldn't be hard since his setup isn't exactly ideal. His stove is at the far end of the house and is ducted into the furnace ducting with a large blower. He has to keep the wood stove room at something like 80-90F to keep the far room at 70F. My setup is a bit more centralized and with out forced air my furthest away room is 4 degrees cooler than the mid section of my house.
Anyway, I'm going to research thermosiponing a bit to better understand it and see if I can think of any way to use it with the bulk storage tank since I think that would be ideal. Thanks for the replies so far!