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This is a badge bit (BB) that is part of the PEA curriculum. Completing this BB is part of getting the sand badge in Roundwood Working.

A good solid mallet is one of the first tools any woodworker should own. Even if it is incredibly simple, it is going to be vital to future projects. While a larger maul style mallet isn’t practical for the apartment dweller, a smaller hand-held compound mallet will be just right!

To complete this BB, the minimum requirements are:
Must use only hand tools.
Form the mallet from a greenwood head and dry wood handle.
Craft a usable compound mallet.
Should be crafted using manual hand tools.





To document and become certified for this BB provide photos or video (less than 2 minutes) showing the following:
- Show the two pieces of wood and the tools you intend to use
- Show the pieces carved, but prior to attachment
- Show the finished mallet in a way that displays it is solid and usable
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Posts: 20
Location: Portland OR
18
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Approved submission
Enjoyed making this Mallet. Used pine. Dry for handle and I chainsawed a piece of green stuff for the head.

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Staff note (gir bot) :

jordan barton approved this submission.

 
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OH MY GOODNESS!!! This is amazing!!!  I want to this to be one of the first 'harder' projects I work on. Can't wait!!! --Tess
 
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I made it out of some scavenged green wood that I found discarded by loggers on a hike (beech I believe) and a dry elm twig from nearby. I might use hornbeam next time as it is stronger, but did not have any that was dry.

I also would use a different drill bit in the future as this one was not made for using by hand. It would also be nice to fit a bigger handle. I am afraid it might break after some heavy use because of the thinness and the wood type.
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This is peeling the mallet head with a hatchet. I had previously sawn it to shape with a bow saw.
This is peeling the mallet head with a hatchet. I had previously sawn it to shape with a bow saw.
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Peeled head
Peeled head
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Drilling with hand cranked drill
Drilling with hand cranked drill
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I continued by simply twisting as the force from the hand drill was not sufficient
I continued by simply twisting as the force from the hand drill was not sufficient
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Shaved off the end of the elm by pocket knife
Shaved off the end of the elm by pocket knife
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Two pieces
Two pieces
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Joined!
Joined!
Staff note (gir bot) :

Richard Gorny approved this submission.

 
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