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Mike Chris wrote:I have been researching cordwood homes, as I'll be closing on 16 acres in about a month. I want to build a cordwood home, started towards earthbag but was told it is more labor intensive than cordwood. Anyway, in my research I found a comment on reddit where someone mentioned slipforming for a faster construction. I then found an article that mentions using it for a double cordwood wall, and on the inside wall. Can someone explain in simple terms what slip forming is and if it can be used on single wall construction?
Also, bonus question, can I use stone as well as cordwood and bottles? I don't have a risk of earthquakes where I'm at.
E.L. Dunn wrote:I am what may be politely called an "elder" now, but I built a cordwood home 25 years ago. Interesting technique and I live in it to this day. It is quiet as a stone inside. I must say at the outset that this method is most certainly labor intensive and "hands on". I was fortunate to have a large number of standing dead cedar and Douglas fir trees available, and doubly fortunate to have the good sense to purchase one of the earliest Lucas swing blade mills. I still have it to this day.
Cordwood does not readily invite a slipform technique, I think. It is difficult to build in this manner, at least with cordwood, and I can not see any advantage to complicating the process with a slip form. Good for stone, I am sure, but look: EVERY log round is different and will lay differently when placed. Logs, even cut short rounds, taper. I have read of some who seem to think a couple rows of mortar and slopping the wood into them is sufficient. It is not. I feel strongly that one has to have continual access to the work in progress, and much "tuning" of the placement of the wood is essential. BOTH sides of the wall need to be addressed while building, and I cannot see how a slipform would allow that. And too, what of insulation? The old Rob Roy book espouses a mixture of lime and sawdust between the mortar course. I built a short low wall for an experiment and found this did not work all that well. So..off to buy some 3" thick insulation cut into strips. Peace of mind I suppose, but quicker overall. Hint: the insulation "crushes and fills voids.
So, some caveats from experience: Brace the walls, whether timber frame infill or some other approach. I cannot stress this enough. Brace, brace, brace.
Strike the joints. Not any different from traditional masonry, but if you do not strike the joints to tighten them up you will suffer air leaks and so on. May not sound like a big deal until January comes along, and the wind is howling, but do not ignore this.
Put a few nails on the outboard edges of the rounds/splits to "lock" them into the mortar. May sound dumb, but I have visited cordwood homes where this was not done, and you can literally move the wood with a sharp blow of a fist. Which also means air leaks and insects. Do it right, or do not do it at all...
Level and plumb... A minimum 4-foot level is your pal. Really. Check constantly. Again, brace. Check. Repeat.
A serious foundation is in order here. You have no idea how heavy these walls will become, so this is the part where you overbuild. My walls are 24 inches thick, and yes, it damned near killed me before I was done, but I put in 30 inch wide footings two feet deep with rebar. DO NOT SCRIMP ON THE FOOTING.
Overhangs. Mine are 4 feet wide but if you get rain or worse, blowing rain, you need serious overhangs. Just saying.
Insects... do what you want, but I run a band of boric acid solution around the place a couple of times a year. So far it has worked out well.
Not trying to sound negative, but build it like you want to stay there forever. Good luck.
E.L. Dunn wrote:I am what may be politely called an "elder" now, but I built a cordwood home 25 years ago. Interesting technique and I live in it to this day. It is quiet as a stone inside. I must say at the outset that this method is most certainly labor intensive and "hands on". I was fortunate to have a large number of standing dead cedar and Douglas fir trees available, and doubly fortunate to have the good sense to purchase one of the earliest Lucas swing blade mills. I still have it to this day.
Cordwood does not readily invite a slipform technique, I think. It is difficult to build in this manner, at least with cordwood, and I can not see any advantage to complicating the process with a slip form. Good for stone, I am sure, but look: EVERY log round is different and will lay differently when placed. Logs, even cut short rounds, taper. I have read of some who seem to think a couple rows of mortar and slopping the wood into them is sufficient. It is not. I feel strongly that one has to have continual access to the work in progress, and much "tuning" of the placement of the wood is essential. BOTH sides of the wall need to be addressed while building, and I cannot see how a slipform would allow that. And too, what of insulation? The old Rob Roy book espouses a mixture of lime and sawdust between the mortar course. I built a short low wall for an experiment and found this did not work all that well. So..off to buy some 3" thick insulation cut into strips. Peace of mind I suppose, but quicker overall. Hint: the insulation "crushes and fills voids.
So, some caveats from experience: Brace the walls, whether timber frame infill or some other approach. I cannot stress this enough. Brace, brace, brace.
Strike the joints. Not any different from traditional masonry, but if you do not strike the joints to tighten them up you will suffer air leaks and so on. May not sound like a big deal until January comes along, and the wind is howling, but do not ignore this.
Put a few nails on the outboard edges of the rounds/splits to "lock" them into the mortar. May sound dumb, but I have visited cordwood homes where this was not done, and you can literally move the wood with a sharp blow of a fist. Which also means air leaks and insects. Do it right, or do not do it at all...
Level and plumb... A minimum 4-foot level is your pal. Really. Check constantly. Again, brace. Check. Repeat.
A serious foundation is in order here. You have no idea how heavy these walls will become, so this is the part where you overbuild. My walls are 24 inches thick, and yes, it damned near killed me before I was done, but I put in 30 inch wide footings two feet deep with rebar. DO NOT SCRIMP ON THE FOOTING.
Overhangs. Mine are 4 feet wide but if you get rain or worse, blowing rain, you need serious overhangs. Just saying.
Insects... do what you want, but I run a band of boric acid solution around the place a couple of times a year. So far it has worked out well.
Not trying to sound negative, but build it like you want to stay there forever. Good luck.
His brain is the size of a cherry pit! About the size of this ad:
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