I don't think that's creosote - I think it's ice with a little bit of soot stains. But it's darker than some of the other ice I've seen.
The chimneys where I've seen this happen are in cold climates (obviously), but they also have another thing in common: LONG runs of exposed pipe after the bench. We saw this on one of Paul's wofati projects, where there was a nice normal-sized bench and then 20 feet of near-horizontal pipe inside the building, then another 12 feet of insulated pipe outside to get around the roof eaves. That's almost triple the recommended length of pipe as would be used in the heater itself - and most of it is either too horizontal, or too cold, to be making any positive contribution to the draft. Cold, exposed, or non-vertical chimneys make the draft work in reverse.
There's also an issue in one of the projects above where the bench is a little longer than I'd recommend, and the addition of water pipes could potentially remove more of the exhaust's heat before it reaches the chimney.
... Chimneys, Water, and Mass
Heaters ...
As Peter pointed out in 2014:
When you burn wood, if it starts at 15% moisture (ordinary, responsible, dry wood), then you get something like 62% of the wood's weight in water (steam) in the exhaust. My numbers say that if the wood was impossibly dry at 0% moisture (not going to happen in any reality, as some of the moisture is actually trapped in the resins and structure of the wood itself), then you would still get over 50% of the wood's weight in water in the exhaust. Hydrocarbons and carbohydrates contain hydrogen; hydrogen and oxygen burned together makes water.
The masonry heater boys try to keep their exhaust above 200 F, to avoid the dew point of water in these concentrated, steamy exhaust environments. They aim for 200-300 F during normal working conditions - not necessarily the outside surface of the pipe, which might be down around 150 to 180 F, but the stream of gas inside
should mostly be above 200 F.
In our rocket experiments, we like to lower the exhaust temperature a little further for efficiency, in buildings where we can pull it off. But Ernie and I know we can't afford to do this in 2-story buildings, and that a chimney that is mostly outside the building will be highly vulnerable to over-cooling and chimney stalls. It doesn't even need to get colder than outside air to start stalling or flowing backwards - it just needs to get colder than the dew point of water, and the exhaust becomes a dense fog that won't rise up the chimney, and plates out water or ice on the chimney walls instead.
So your batch box might just be allowing a lot more air and heat through the system, diluting the steam in the exhaust, while at the same time raising your stack temperature to workable levels.
If you will burn dry wood in the system (no more than 15 to 20% moisture content), then we aim for an initial stack temperature on a wet, cold, new
project of at least 100 F on the outside wall of single-walled pipe. In practice, this pipe will get warmer as the mass dries out and reaches operating temperatures - ours, with a relatively short run, operates between 150 and 180 F at the surface in the coldest winter months.
If you will burn wet or green wood, all bets are off. Not only do you have a lot more steam in the exhaust, but the process of boiling off that steam robs heat from the fire, and the steam expanding in the firebox displaces air. You can end up putting out creosote, regardless of how well-designed your stove may be, because you're basically running your fire with a fire-extinguisher continuously streaming into the firebox along with the fuel. Putting more wet wood on the fire can literally extinguish the flames. And then you don't have the heat you need to run the draft, which means everything is sluggish and prone to smoke, and the sluggish, cool exhaust has even more time in that cold chimney to deposit condensation on the sides, which runs down to the warmer parts where it came from, where it evaporates, robbing more heat, and goes back up for another ride down. You can make the exit chimney completely stall, certainly at temperatures as warm as 100 F regardless of the outdoor temperature, if there is enough water in the exhaust.
Emergency operation: If you notice that the exhaust is falling as it leaves the chimney, you're close to neutral, and could be prone to a chimney stall soon. Some heaters have a lower cleanout at the base of the chimney (we do this on all of ours now if we have anything to say about it); you can open this cleanout and "dump" the cold exhaust downward, clearing the pipe for warmer, drier exhaust, or even priming it with a propane torch or burning
newspaper to re-start the chimney draft.
However tempting it may be to have this option, it's not worth putting the chimney outdoors to make it more convenient to dump. You want the chimney to stay warm, to have as much advantage as possible. The warm house is also creating draft, and can induce negative pressure in the lower third of the walls (or anywhere, in various wind conditions and considering modern ventilation fans). So you want the chimney to be warmer than the house, taller than the house, and to be sheltered and supported by the house, as much as possible. And you want to balance the amount of heat extraction with the basic needs of the fire and chimney system, for the right heat and air to maintain successful draft.
Even if you install the chimney right-way-up (so it collects any condensation inside instead of running down the outside of the pipes), it is not going to pump cold exhaust through a block of ice, or even drain water properly if the weep hole ices up. This is a problem that needs to be prevented in the design and planning stage, and by diligent preparation of dry fuel.
This is a very common mis-understanding that is reinforced by Ianto Evans' book, and by YouTube users who live in mild climates and unusually forgiving house designs.
We cover it in 4 different places in our new book, because it's such a critical thing to get right in the climates where heat is not a luxury, but a survival necessity.
That's the
Rocket Mass Heater Builder's Guide, coming out in June of this year (2016).
And now a tiny self-promotional plug:
Our new book is now available on Kickstarter for pre-sales. As are a bunch of other useful resources. Please spread the word. We have until the afternoon of April 11, PST, to make the most of this opportunity.
https://www.kickstarter.com/projects/rmhbuildersguide/the-rocket-mass-heater-builders-guide
Good luck with the icicle factory!
You will definitely see improvement when you have time to put up drier wood - I am going to celebrate the first day of spring by posting some woodshed designs on our blog. ernieanderica.blogspot.com