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This is a badge bit (BB) that is part of the PEA curriculum. Completing this BB is part of getting the sand badge in Metalworking.

In this Badge Bit you will make a reflector to hold a candle and bounce the light in a useful direction.  Basically a hand-held lantern made from a pop can and a candle.

Minimum requirements:
  - Includes a handle to carry the burning candle
  - Show a little bit of polish on the reflecting surface
  - Open top to let light go up and avoid sooting up

Provide proof of the following as pictures or video (<2 mins):
  - Metal you're starting with
  - Project underway with the tools you're using
  - Finished candle reflector
COMMENTS:
 
pollinator
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I couldn’t find any examples online - one that only used one can and had a handle made from the can. I went to bed last night thinking of how to solve this problem and woke up with an idea. The base of the can is the logical place for a candle - it’s round and stiff and has an indentation, but the indentation is on the bottom.

Here’s what I started with



I decided to use the indentation for the candle and take the top off the can



I would cut a strip for the handle which need to be ridged. I achieved this by bending in the outer 1mm down each side and then scoring down the middle with a ball point pen and bending into a triangle. Here’s the handle halfway through the process described



I cut of the rest of the sides which I would use for a reflector



I then polished with vinegar



The reflector need to be securely fitted around the candle. Here’s the solution followed by the steps I took



I cut the crenelations in the reflector as shown above, and then marked inside the lip of the candle holder. I drilled the can to mark the end pints of the slots. I had to do this because I wanted to use my Dremel to cut the base. The metal here is thicker and stronger than the side walls.





I finished the slots with a knife



And then sanded down the base with 320 grit paper and fitted as shown above. I bent the crenelations to secure the reflector



Candle holder with reflector finished





Staff note (Mike Haasl) :

Good design!  Certified!

 
pollinator
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Approved submission
Tried my hand at the candle reflector. I was impressed with how well it worked
20260518_155659.jpg
Starting materials and tools i used
Starting materials and tools i used
20260518_161021.jpg
Part way thru
Part way thru
20260518_162830.jpg
The completed reflector
The completed reflector
20260518_162853.jpg
From the bottom
From the bottom
20260520_145013.jpg
Polishing the can
Polishing the can
20260520_145158.jpg
Works pretty well!
Works pretty well!
Staff note (gir bot) :

Someone approved this submission.
Note: Nice!

 
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