The RMH Builders guide build-pic heavy

Erik, as well, if it's 85 outside,  you haven't seen nothing.

When it's -20 celcius outsider, ad 20c° inside, my batch seems crazy. Even scarry.

Here, as well. You have the bare pipe shedding heat faster than when it will be cobbed, so your draft will be stronger when the bench is dry.

Woohoo for your success!
What're you into it so far? ($-wise?)

Eric Hammond wrote:Its about time I update the money involved in this project so far.  

Initially I spent $138.52 on firebrick at ACME brick.
I went back and spent another $49.22 on more bricks and at 15 lb bucket of refractory cement
The cost of the fireclay $9.89
The mortar from lowes $4.28
The perlite from MFA  $20.00
The 2 55 gallon barrels $40.00
One section of black flue pipe $10.00
All the flue pipe from lowes $195.55
Wood stove gaskets  $33.58
Ceramic Fiber blanket  $99
Tie Wire  $4.59

Total so far roughly:  $ 604.63 dollars........that's rough to see.

Items I had on hand but would assign a value to

Chicken wire  $5 dollars worth
Fuel costs for torches and welding equipment, probably close to $30
Cutting discs/grinding wheels $7
Beer total $30

Misc $72 dollars

So realistically I'm in this around $675 ish so far.   It does hurt, but I bet I spent $800 on propane last year and it was a very mild winter and my propane heater was $900 dollars itself.  I have ten acres myself, but 30 combined with my neighbors that I could harvest from for wood and have been considering my options for establishing coppice wood.  This is a project that potentially could pay for itself the first year, but definitely by the second.

and to be honest, I was going to drink the beer anyway....

To get a total so far, everything from above

Plus

$733 for the insulated pipe.....I did get a 58 dollar rebate on the insulated pipe to bring the amount down to $675 for the insulated pipe.


I'm really sitting about $1350.40 so far..........which now seems like an incredible amount of money!  I always have to justify spending money to myself.   I keep telling myself that a good wood stove would be $1000 dollars plus, and would still need the double insulated pipe.  Also, this stove should last forever, all the double insulated pipe is lifetime warranty.....it's just a tough pill to swallow in the immediate.

As you can tell, I really don't go cheap on things and really just want the best most reliable I can get, so I'm not sure how much more I could have shaved off costs.

Today I will go purchase the sand for building the bench.  I think by the time this is all said and done, I'm going to be close to $1500

Wowza! That's quite a bit,  though im sure one could manage a cheaper build if they sourced materials right... I hope anyway for my sake Haha

Add another 53 dollars to the bill......I just trucked in 2 tons of sand.  I got the coarsest concrete sand I could buy.  This was kind of a multipurpose purchase.  I needed sand for the rocket mass heater, but I also needed sand for a mist propagation bed for trees and to use as a bedding for ducks.

4000 Lbs on an 18 ft trailer



My propagation bed I built is 7 inches tall, 4 ft wide and 10 foot long.......   I've got alot of sand now.... I intend to use clay from the driveway/pond to mix with the sand to build my cob for the bench.

Eric Hammond wrote:[quote=Eric Hammond
Plus

$733 for the insulated pipe.....I did get a 58 dollar rebate on the insulated pipe to bring the amount down to $675 for the insulated pipe.


Today I will go purchase the sand for building the bench.  I think by the time this is all said and done, I'm going to be close to $1500

Hi Eric,
 Holy smokes! What was the insulated pipe for? (sorry to be dense)

 My running tab keeps ticking as well.  I lucked out with free sand (though heavy on labor!) , but have no clay, so am now 6 bags of fire clay in (probably more to go).
Chimney pipes and kit cost a bit, and then had to get a different one (too long to return the first).
 So far for mine roughly:

(free : barrel, sand, full fire brick, red brick, chicken wire, avocado oil)

Cost: fire clay @ $8.00 = 48.00
      barrel lid:  $10
      gasket: $15
split fire brick: (can't remember... $4.20 each)...$100?
 ceramic tile (heat shield)= $20
 heavy tile mortar= $20
Chimney kit (not used mostly) = $175
triple wall class A Chimney = ~$80
Supplemental chimney pieces = $100 +
rock wool blanket = ~ $100
ducting, t's, caps, elbows =  (honestly can't remember)... ~$100?
straw = (over bought) 4 bales= $20
guide book = $30
video rental= $20
roof tar = $10
silicone= $3
diamond blade = $30
angle grinder= $30
face mask= $10

(Help from Permies...priceless!)

________________________________________  $821

   

Staci Kopcha wrote:

Eric Hammond wrote:[quote=Eric Hammond
Plus

$733 for the insulated pipe.....I did get a 58 dollar rebate on the insulated pipe to bring the amount down to $675 for the insulated pipe.


Today I will go purchase the sand for building the bench.  I think by the time this is all said and done, I'm going to be close to $1500

Hi Eric,
 Holy smokes! What was the insulated pipe for? (sorry to be dense)

 My running tab keeps ticking as well.  I lucked out with free sand (though heavy on labor!) , but have no clay, so am now 6 bags of fire clay in (probably more to go).
Chimney pipes and kit cost a bit, and then had to get a different one (too long to return the first).
 So far for mine roughly:

(free : barrel, sand, full fire brick, red brick, chicken wire, avocado oil)

Cost: fire clay @ $8.00 = 48.00
      barrel lid:  $10
      gasket: $15
split fire brick: (can't remember... $4.20 each)...$100?
 ceramic tile (heat shield)= $20
 heavy tile mortar= $20
Chimney kit (not used mostly) = $175
triple wall class A Chimney = ~$80
Supplemental chimney pieces = $100 +
rock wool blanket = ~ $100
ducting, t's, caps, elbows =  (honestly can't remember)... ~$100?
straw = (over bought) 4 bales= $20
guide book = $30
video rental= $20
roof tar = $10
silicone= $3
diamond blade = $30
angle grinder= $30
face mask= $10

(Help from Permies...priceless!)

________________________________________  $821

   

Sorry so late in getting back to you.  I went with double insulated pipe because I want the most reliable stove I can possibly make.  It's going to be the primary heatsource for my home and I will not be the only person to use it.  I didn't want the risk of a finicky stove that may be troublesome for my wife to use.  Apparently single was stove pipe out the roof getting cold can cause issues.

The past two days here it's gotten colder, around 41-50 degrees, I've been burning my stove even though the mass isn't built yet, I must say, I love it!!! This is the best wood stove I've ever had!  Today I've had a fire for about 4 hours, It's flat out awesome!

I saw you lit yours up!  Isn't the feeling of all that hard work actually coming together a great thing?

Eric

I think perhaps we have somewhat similar work habits: Plan everything, front load the costs, get the best materials possible, be as careful as one can while still moving forward. In my experience the longer you do it, the better you get at all different types of projects. It's called investing in the future and stacking the deck for a good return. From what I can see, over the medium and longer term it works well. As you get more experienced, you'll get a feel for when it's possible to go cheap w/out hurting yourself. All projects have a rhythm, a life cycle. You get so you can feel that. Also, you get to tolerate only-chance-on-$$$$ materials lots better as you do stuff more often. There's no choice and you know that if you screw up, you're just going to fix it and that's all there is to it. Couldn't be simpler - what's the problem? <GG>

When I was plumbing in San Francisco, we did many "white-glove" remodels on the $5-10M mansions and condos there. You develop "rituals of respect". For example: Cleaning the work area meticulously vacuum dustless clean; assembling tools and materials in a certain position, always the same place relative to the work itself; _nothing_ on the floor between the tools, materials and the work; protective covering on everything;  _two_ hands for anything you can get two hand onto; etc. Each one of us had their own way of centering and letting the body and soul know it was time to be one with everything and do our best. Bathroom basins could top $4000, faucets $3000, toilets $3000; occasionally stuff was double or triple that. Crazy. Often from Italy, Germany, somewhere it would take literally months to get replacements or parts. You got no choice, you pace yourself to slow steady progress, you cut no corners and you do the job and you build understanding and commitment.

So don't feel silly to develop your own centering moves to deal with the "Got-MY-Attention" type jobs. It works and helps a lot. Just start from a reverent totally respectful attitude, knowing you're going to do this job and you'll do whatever it takes. You'll create you own personal rituals and end up moving confidently on any job.

Thanks for sharing your experience. Looks great and I bet you're going to have fun all winter tuning and enjoying natural warmth.


Cheers
Rufus

New update.  I've been firing the heater at least once a day for awhile now.  I decided it was time to start building the mass.  My first attempt at cob was horrible.  I was swearing greatly at all hippies and that cob was the stupidest building medium in the world.  Turns out my issue was that I just didn't have enough water in the mix.   After adding a tremendous amount of water, cob really isn't bad to work with at all.  Here is the process I have been using:

First I needed to source some clay.  When I had my pond built, they used a track loader, so it doesn't really grade edges well.  The edge of the road/pond bank on the east side has been pretty terrible very steep and hard to mow.  I decided I could clean that up and drag the edge out a ways and harvest clay at the same time with my box blade on my tractor.  Kill a couple tasks at once.  There's so much clay there taking a little won't hurt.  Here in SW Missouri clay is ORANGE!



It's easy to see the color difference where the soil is and where the clay pond bank begins



High clay contents almost smears with pressure from tools



Here's the recipe I'm going with.  1 Bucket of clay with rocks, worms and whatever else happened to be in it.



1 Tarp



1 bucket of clay on a tarp



1 bucket full of sand

Looking good! I have clay-envy!!

More water added then you can possibly imagine



seriously.....a lot of water




I'm not kidding about the water......



Then it's as simple as lifting the tarp over and starting to "dance"



This is where the tons of water came into play.....I tried it pretty dry before and it was too hard to mix.....it almost needs to completely squish to the ground to be effective.  I would continue to flip and stomp.....removing any large rocks as I came to them, I wouldn't pull them out at first because a ton of clay sticks to the rocks, after mixing a bit it comes off and gets ground in.









Completed soupy mix

Now with my soupy mix I start adding shovels of sand to thicken it back up.  This took about 6 shovel fulls to thicken it back up, which netted me about 3 buckets of cob.





finished mixture

Here's how much I have gotten done so far while I was learning the technique.  Now I pretty well have it figured out.






Here's the process I've been using.  The three buckets of cob I made mixed with about 1.25 buckets of rocks.  I have found the smaller the rocks the better, big rocks did not work well for me, about 2 inches and smaller is best.

First I'd scoop some cob out on the floor



Then I would add lots of rocks





Mix it up and smoosh it into place



I then continued to build like a lasagna.  I scoop of cob, add as many rocks on top as I could fit,  add another scoop of cob.  That one tarp made 3 buckets and made this much




I've been making at least one tarp load a day, that way it will get finished, but doesn't seem like an overwhelming amount of work.  

I plan to build the bench to a height of 17 inches and have marked it on the wall.  Let me know of any tips comments or questions you might have....I'm going to continue to build 3 buckets a day until completion/ time for a finish coat.

That is exactly how I made my cob . Big tarp, bucket of clay (mine was very dry and hard) 3 buckets of sand.Bust up the clay with a sledge. I flipped it around dry , pulling out any larger rocks. And then you add water and more water and then you add water ...  The dance is the fun part. Then I just bundled up the whole tarp packed it indoors and made lasagna. I started out putting it back in buckets and carrying it in. After a few trips I gave up on that step and went for the most expedient method. It didn't make any more mess than the bucket method.

Your building a beautiful RMH Eric.  You should be proud of what you have built ! Sit down and have a few cold beers and admire your accomplishment. Before mixing another batch of cob...

One tip I recently read was to make sure the surface is actually comfortable to sit on, which is rarely a flat surface that meets the wall at 90 degrees. Instead they suggest that there be a slight slope down as you go back, about 5 degrees, so your butt is a little lower, and then have the angle from seat to back rest be greater than 90 degrees, more around 100-110 degrees. If you aim for 17" high, test that with a chair to be sure your feet can sit flat on the floor and your legs don't have a gap under them. You also want the bottom of the bench to be several inches further in (closer to the wall) than at the top, so you can scoot your heels in to aid in standing up.

I've really enjoyed watching your progress, mentally building my own vicariously through you!

This has been a great thread to follow, thanks for showing the cobbling process as well, getting close!

Mark Tudor wrote:One tip I recently read was to make sure the surface is actually comfortable to sit on, which is rarely a flat surface that meets the wall at 90 degrees. Instead they suggest that there be a slight slope down as you go back, about 5 degrees, so your butt is a little lower, and then have the angle from seat to back rest be greater than 90 degrees, more around 100-110 degrees. If you aim for 17" high, test that with a chair to be sure your feet can sit flat on the floor and your legs don't have a gap under them. You also want the bottom of the bench to be several inches further in (closer to the wall) than at the top, so you can scoot your heels in to aid in standing up.

I've really enjoyed watching your progress, mentally building my own vicariously through you!

This is a good idea.  I'll sit in as many chairs as possible and figure out the best slope.  The width of the bench I got from measuring half a queen size bed, because I fully intend to take as many naps as possible on it.....a little slope might keep me from rolling off as well

This is where the tons of water came into play.....I tried it pretty dry before and it was too hard to mix.....it almost needs to completely squish to the ground to be effective.  I would continue to flip and stomp.....removing any large rocks as I came to them, I wouldn't pull them out at first because a ton of clay sticks to the rocks, after mixing a bit it comes off and gets ground in.

Just a suggestion... if you make a clay slurry first in a barrel or other large vessel, then filter it through a coarse mesh, you can achieve 2 things. 1)Your clay will be fully hydrated and consistent (no lumps) which will make it easier and faster to mix into cob 2)The larger rocks will already be removed that you don't have to pick out as you go...easier on the tarp too. And don't throw away those rocks, reuse them when your building the bench.
Looks great by the way!

Some days I'm really glad I have infinite apples. Today is one of those days! Thank you so much, Eric, for this awesome, detailed, helpful and informative thread!