If the optimum insulation value of 1.6 or so per inch could be achieved, or more accurately if *I* could achieve it, then it seems it might be feasible.
Not likely unless you have the processing equipment the doc has. Knock down his 1.6 by 30% = R1/inch.
As a novice builder, not expert at anything and also underfunded, I pay close attention to the experiments, successes and failures of others, in addition to the advice of conventional experts.
There should be no distinction here. Your best source of expert advice is more than likely
local engineers, builders, universities, in your climate zone using the same building techniques and materials (slip, straw, etc). Local Architects and Production Managers should follow their builds and will be the first to get a call when things go wrong. Check around their reputation should precede them. A "design build" company that has in house engineering and trades would be a good source.
Structurally, it can be a cats and dogs comparison if the structure is not the same. In other words, advice from different climate zones using different allowed wood spans or species for example can be completely misleading. Don’t ask me why but Vermont has some of the most natural building talent in the country, plenty of good resources around you.
@Terry, thanks for chiming in, I greatly appreciate your casting an expert eye over my amateur speculations. I didn't understand " 13 –lbs/ft3 and a 6”x23”x24” block does not add up." Do you mean my math is wrong? That wouldn't surprise me. I had been imagining a block 6 inches thick and approximately 2 or 3 feet square
You welcome. Up to the point I chimed the discussion was on weight not what to do with it. My calculations took the weight using 13 –lbs/ft3 and a 6”x23”x24” block and shows that the weight is far too high for an attic that is designed for 10-20 LBS/FT3 or ~ 80 lbs of (local) weight which is code minimum. The same will result no matter what size of block. What I am referring to is putting a 4 ft2 box of household goodies in storage in your attic that is all it is really designed for of an existing home, or just for people to temporarily walk up there to do repair work. You can push that weight to several 80 –lbs boxes for example, to 250 lbs now you have used up all the “safety factor” allowed. What can happen is if the joist cannot take the weight in deflection over time they will permanently deflect or what is called “creep” or permanent deformation (no bouncing back to original shape) that can take years to occur and if you got lucky it may never. The risk is severe, once that occurs all the clay slip has to be removed, the joist replaced, reinforced properly, that is IF the ceiling did not collapse causing severe injury or death. If one notices too much deflection from cracked plaster, drywall joints, etc, it is best to dig out all the clay slip let the joist return to no deflection, add blocking. Think of taking a pencil at both ends and snapping it in half, the further you go out the easier it is. This is called deflection to a point of failure in bending from too much force or weight at center. At the ends where your fingers are joist hangers or nails for example in shear from vertical loads(if the weight is there) that can fail causing walls to collapse worse case. So the span tables in code are set up for 10 lbs/ft2 no storage, or 20 storage for the entire floor, not for putting large amounts of 13-lbs/ft3 weight all over the floor.
I'm just trying to get a "ballpark" idea whether an ordinary timber frame house could hold the amount of weight it would involve.
Let’s compare to your other choice mineral wool batts @ 2 lbs/ft3 @ R23/ 5.5 “, or cellulose @ 3-5 lbs/FT3 code "normal" design loads on interior cladding. Slip weighs over 6Xs @ 1/3 R. Due to the weight to design this correctly is going to cost more in structures. Make sense? You won't be following code, you'll need a structures engineer or someone knowledgeable to do all the calculations for your own safety.
Your min r-value in Vermont: R-49 :
https://energycode.pnl.gov/EnergyCodeReqs/?state=Vermont You are in a cold wet building climate zone 6. 90 mph wind gust, 40 lb/Sf ground snow loads, not sure about seismic (SDC) since I don't know your exact location.
I had been imagining a block 6 inches thick and approximately 2 or 3 feet square.
If 13 lbs per cubic foot is incorrect, what is the correct number for weight? I didn't completely follow your calculations, can you dumb it down a little? If 13 lbs per cubic foot is incorrect, what is the correct number for weight? I didn't completely follow your calculations, can you dumb it down a little?
To put it simply it is not just the weight that matters which is way too high for a code ceiling, it is the distribution of weight or where it is located and how effectively it is transferred to load bearing walls/foundations.
This is an as-yet-unbuilt timber frame, with a "cold" roof, which I understand to mean vented roof with insulation on the attic floor. I understand that the attic would need to be ventilated to prevent humidity build up. No plans or pictures yet. I'm at the stage where I'm trying to get a rough idea of the price of each element, before I can even settle on a size, 24x32 would be ideal but it might have to be much smaller. It will definitely be a simple square or rectangle, probably a 12/12 metal roof. Location northern VT.
Ok, now we are getting somewhere. All the above does not apply to you, this was needed in the OP. If you had put this in an existing house it would have probably collapsed. Yes, I’ve done cost per square foot checks many times it is a challenge. Here I build @ $125/SF, timber framed $135 highly
energy efficient net zero mid level finish per code. You might check what some in the area have built at. It will be a real challenge for a DIY novice to be build for far less since you will not get the discounts builders do, or for hired trades. Your ceiling/roof is where you’ll want to put a lot of $ as well as walls to take your HVAC and electrical installation and monthly cost down. Its pay it now or later.
In your climate zone if I were to do clay slip install I do a wet install between ceiling joist/screwed t&g or solid 1x boards before my roof cladding went on, and to get a good air seal. This may require tenting or tarping depending on time of year. The inner rooms would have access to the slip hygrothermal mass through the T&G or plaster. If is not all about high r-value in your climate. Additional form work and shoring may be required until dry. I’d dry it in @ 20% center moisture content. I’d use a 12”+ energy heel pack it tight, and monolithically tie it into my walls and foundations as continuous hygrothermal mass planes. I’d add 3/4" furring strips to mineral wool boards on rafters for and outer ventilation/ rain plain and outsulation board like mineral wool IS over them to stop thermal bridging. If I could not afford that I'd do another cast-in-place slip (clay or better lime is lighter) wet install layer at the rafters let it dry in. In the attic a 40/60 (lower to upper) cross sectional area split is a good rule of the thumb for proper ventilation flow….research this more. I’d use
water and ice shield on my standing seam roof outside a ventilation gap. 12/12 is hard to clad and expensive in wood/clad and to span, 8/12 in plenty good. Put the saving in wood/clad into insulations. Plus high pitch cold attics have buoyancy issues, condensation at the ridge vent. Other options are a sealed attic with limecrete or hempcrete, or vaulted. Tray ceiling are also nice.
BTW: It is just not fire that is of concern it is also smoke spread. Mineral wool is zero for both. In other words, you make get out of the fire with a damaged respiratory track. Some not being code enforced don’t consider that until it is too late. Borax if applied correctly can help. You might search the net for more info on other materials.