Hi guys! Sorry it took a while for me to reply. The past day and change has been pretty busy!
Anywhosal, I realize I forgot to add the cost of floor joists to the earthbag house, though I did remember the plywood. That was an oversight on my part, but it just adds another thing to the cost...sigh.
The internal wall panels aren't plywood or osb or drywall, they would be of a thing very creatively called "brown board" I found at the local Habitat ReStore that is smooth and paintable, and you use putty to fill the creases in between, either drywall or wood. Much cheaper, but not as strong. So anything more than a couple pounds has to be hung on stud, but that isn't really an issue for us
To answer the burning question about the corrugated panels being cut into long strips to use as shingle (so if a piece of corrugated metal is 4x8, it would be cut into 8 four foot long strips), it was the cheapest solution I could find to the expensive metal roof question. My husband has decided he NEEDS a metal roof (and I don't disagree, they are very reliable and long-lasting) but we can't afford standing seam. I don't want to use exposed fastener style roof panels because I dont like the idea of drilling a hole through my roof sheathing and relying on a tiny rubber washer to keep the water out. I have seen those things crack and just fall off, and then you have a moist roof problem. So my idea was to fashion long shingle out of incredibly cheap metal (corrugated) and hand them in the same fashion, so the fasteners would be hidden under the next layer, and the edges possibly sealed with some form of roofing caulk just to really seal everything in. It may end up being more trouble than its worth though, one of those things that sound nice as an idea but may or may not actually work out in practice.
In either case, earthbag or stick, there is no true "basement" but there would be a partial crawlspace under one side as the entire property sits on a slope. Speaking of the property, it's in the mountain region of southwest-ish Virginia (although my family in the Rockies refuses to consider the Appalachians anything other than foothills with delusions of grandeur), between roanoke and smith mountain lake, for anyone who may or may not be familiar with the area. Any foundation in our county has to go below the frost line (30'') from the lowest point, and be level all the way across. (so, the part of the house that sits the furthest downhill, down 30", and then have to dig that much further into the hill side) There is of course code for slab on grade and for pier footings, but with all the red tape it's easier for us to get approved with the partial crawlspace (and not have to hire an architect to approve the plans, at yet another cost) I think with the slope on the sight we chose, this works out to 30" deep on the downhill side, and around 5 feet on the uphill side. It's one of the most level spots on the property. This applies regardless of if we use a rubble trench or poured concrete or concrete blocks :) The
land itself is mostly between 10 and 15% slope, with some bits as high as 25% (but very few). The mountains mean more snow than virginia usually gets, I think our area is somewhere around 30" a year. There is a spring on the property that flows strong all year through, even when the neighbors' wells dry up in heavy draught. 80% of the land is sloped to the south, and we get something like 40" of rain a year. January low is 0* and July high is 90* so, serious temperature fluctuations, sometimes even on the same day (anyone who lives in VA knows mother nature here is bipolar).
As to why poured concrete instead of rubble trench, or vice versa, I don't think I have a real reason other than "Well an earthbag house is crunchy and needs a crunchy foundation. Stick house is normal and needs a normal foundation" So it honestly hadn't even crossed my mind! Something to keep in mind for sure
Rob, I followed the link in your signature and I honestly love the idea. Especially using the tube to store stuff like spices, or as a little terrarium. I think it's a great solution, and if we end up earthbagging I definitely plan on giving it a try. The straw is for the lime plaster. It would be chopped up fine and added to the lime and sand mix. If I remember correctly, it helps discourage cracking. You could also fluff from cattail punks (no cost) but in our area, since we're so close to the lake, the wetland plants are protected, so chopped straw is the ticket :)
I may be misinformed about earthbags, I know they operate on the property of thermal mass as opposed to insulation, but I figured we wouldn't need insulation if the thermal was thick enough. I thought that if we were heating or cooling internally, the earthbags would retain that temperature and then radiate the heat or cool, reducing costs. Is this not true? Would it just go straight through and be lost to the outdoors? I may be misunderstanding how thermal mass works.
Efren, when it was just my husband and I, all we wanted was to test ideas out on the perfect tiny house. Life happens though, and we now have a five year old and a two year old. I know some people could do it, I know some people HAVE done it (or are doing it) and maybe we could do it if it was just the five year old....but the two year old....I don't know how to describe him other than we've had parent friends refuse to watch him because he a terror. A very happy, incredibly cute, very personable, terror. He was 6 months old when he figured out the remote made the tv screen change. He was 9 months old when he figured out he could roll into the table hard enough to knock stuff onto the ground. When he was born, he didn't cry, he laughed. At a year old, he had figured out how to plot. Like, creating elaborate diversions to distract me while he scooted over to the pantry, grabbed the maple syrup, and drank it. At a year and a half he figured out how to take the safety plugs out of the outlet, and how to work the baby locks on the cabinets (we have to replace them with different, more complicated ones with a diversion button.) Maybe this is normal for a child. Nowadays he uses his teeth to climb up furniture, and uses his head as a battering ram on our poor drywall. Maybe this is normal for a child. Maybe not. Our five year old was a beautifully well behaved angel so we were NOT expecting this one. But I do not think I could attempt a tiny house with this tornado of a toddler. Again, maybe others could, but not this lady. (Also sorry for the long anecdote about my toddler. I know its off topic but he's just so wierd, he does everything with a happy giggle and is never cross or in a bad mood. Just meddling)
John, we are prepared for hard manual labor. Both of have worked manual labor jobs all our lives, though we may still be unprepared for the level of work this
project will require. We had planned on working ten hour days three days a week, every week until done, with friends present occassionally to help, and had hoped to be in the house before christmas. We have a friend who has volunteered to do the wiring with us so we don't screw anything up, and another who has volunteered to do the same with plumbing. We may end up needing to hire out HVAC though. Do you think the Christmas goal is too unreasonable? Are we totally deluding ourselves if we broke ground next month? Either for stick framing or for earthbag
Thank you all again so much for the comments and advice, and new ideas! I really, trully, do appreciate the time you're taking to have this conversation with me!