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Make a wedge-style handle - PEP BB tool.sand.handle

BB tool care - sand badge
 
Alexandra Malecki
gardener
Posts: 415
Location: 6a; BSk; Suburbia; 0.35 acres
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posted 5 months ago
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I used oak for the handle. This came out so well!

To get certified for this BB, post the following as pictures or a video (<2 minutes long):

See attachment 1   - tool with missing/broken/inadequate handle
See attachments 2   - new handle under construction
See attachment 3   - tool with new wedge-style handle installed
See attachment 4   - show the wedge after it  is installed

Clarification: store-bought replacement handles or blanks are not allowed
1_tool-without-handle.JPG
Tapping hammerhead without a handle
2_wedge-handle_beginning.JPG
a drawknife sitting on a woman's legs at a shaving horse with a piece of wood
2-1_wedge-handle_in-progress.JPG
[Thumbnail for 2-1_wedge-handle_in-progress.JPG]
2-2_wedge-handle_tools-and-progress-before-final-assembly.JPG
[Thumbnail for 2-2_wedge-handle_tools-and-progress-before-final-assembly.JPG]
2-3_wedge-handle_cutting-the-wedge-slit.JPG
[Thumbnail for 2-3_wedge-handle_cutting-the-wedge-slit.JPG]
2-4_wedge-handle_inserting-wedge.JPG
[Thumbnail for 2-4_wedge-handle_inserting-wedge.JPG]
3_-finished-wedge-handle.JPG
homemade handle in a hammer on a lumber table
4_completed-wedge.JPG
A wooden wedge installed in a hammer handle

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Staff note (gir bot) :

David Huang approved this submission.
Note: I hearby certify this complete.  Looks great!

 
Eric Wiese
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Location: Spain
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posted 1 month ago
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While working on another BB yesterday, the handle of my axe broke. So now I am doing this BB instead.

The best wood around here is oak, which I sourced from a nearby dead tree. The bits didn't show much damage so I went with it.

I also decided not to replicate the previous handle, it is quite thin. I don't trust my skills yet to go for that as my first try, so I made a thicker handle.
broken-axe-handle.jpg
[Thumbnail for broken-axe-handle.jpg]
starter-wood.jpg
[Thumbnail for starter-wood.jpg]
shaping-the-handle.jpg
[Thumbnail for shaping-the-handle.jpg]
blocky-handle.jpg
[Thumbnail for blocky-handle.jpg]
installing-wedge.jpg
[Thumbnail for installing-wedge.jpg]
finished-handle.jpg
[Thumbnail for finished-handle.jpg]
Staff note (gir bot) :

David Huang approved this submission.
Note: I hearby certify this complete.

 
Cheryl Loomans
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posted 1 month ago
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Replaced the handle on my hisbands maul. He wanted hickory but I wasn't able to get dimensional lumber thick enough. I found a 10' 'stick' that looked straight and tough and stuck it in my SUV. When I started cutting into it I quickly realized it was oak. Not the best material for a maul handle but it's my first attempt.

The tools I used are a hand saw, compound mallet, collins axe, jack knife and my favorite - my hatchet.
20241208_134106.jpg
maul head a crappy loose handle that doesn't stay in
maul head a crappy loose handle that doesn't stay in
20241208_134715.jpg
old handle and 10' "stick"
old handle and 10' "stick"
20241208_163400.jpg
in progress- shaping the handle. see the dark area on the left? I got it all cleaned up with the pretty oak grain showing
in progress- shaping the handle. see the dark area on the left? I got it all cleaned up with the pretty oak grain showing
20241209_142108.jpg
completed wedge style handle
completed wedge style handle
20241209_142040.jpg
my wedge
my wedge

"The winter will ask what we did all summer" - Henry David Thoreau

Staff note (gir bot) :

Paul Fookes approved this submission.
Note: I certify this BB complete.  Well done

 
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