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pollinator
Posts: 196
Location: In the foothills of the Blue Ridge Mountains
118
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Approved submission
Both our single-headed and double-headed axes needed new handles, so I started on the single. I cut a length of cedar and used our drawknife and my brother's chisels to shape the handle. I used the metal wedge in the original handle for mine, I think it might be aluminum or light steel (I don't know my metals very well). I am really pleased with how it turned out! (I accidentally put the head on upsidedown, whoops! As far as I know, it isn't a problem, please correct me if I am wrong.)
DSCN1359.JPG
Cedar wood
Cedar wood
DSCN1362.JPG
Head and wedge
Head and wedge
DSCN1361.JPG
Shaping the handle
Shaping the handle
DSCN1369.JPG
Head on and ready for the wedge
Head on and ready for the wedge
DSCN1371.JPG
Wedge in
Wedge in
DSCN1374.JPG
I did a bit more refining on the handle and it was done!
I did a bit more refining on the handle and it was done!
Staff note (gir bot) :

David Huang approved this submission.
Note: I hearby certify this complete.

 
pollinator
Posts: 72
54
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Approved submission
I finished making a nice wooden handle for a two sided axe head that didn't have a handle. so I fixed that problem.
axe1.JPG
the axe-head
the axe-head
axe2.JPG
Shaping an axe haft with a drawknife. The haft is clamped to a railing
axe3.JPG
axe handle in progress clamped to a deck railing
axe4.JPG
[Thumbnail for axe4.JPG]
axe5.JPG
the business end of a new axe haft
axe6.JPG
the finished product
the finished product
axe7.JPG
the wedge
the wedge
Staff note (gir bot) :

Raphaël Blais approved this submission.
Note: Nice wedge-style handle. It don't seem very solid from here, so be careful, but the goal was to learn to do it !

 
Posts: 49
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Submission flagged incomplete
maple wood handle with wedge in mid top of the handle. then cut flush.
IMG_20230530_112357.jpg
[Thumbnail for IMG_20230530_112357.jpg]
IMG_20230530_114928.jpg
[Thumbnail for IMG_20230530_114928.jpg]
IMG_20230530_114933.jpg
[Thumbnail for IMG_20230530_114933.jpg]
IMG_20230630_155623.jpg
[Thumbnail for IMG_20230630_155623.jpg]
IMG_20230707_134540.jpg
[Thumbnail for IMG_20230707_134540.jpg]
IMG_20230707_134603.jpg
[Thumbnail for IMG_20230707_134603.jpg]
IMG_20230707_134639.jpg
[Thumbnail for IMG_20230707_134639.jpg]
Staff note (gir bot) :

Someone flagged this submission as an edge case.
BBV price: 0
Note: The quality of the third picture in particular prevents me from certifying this BB.

Staff note (gir bot) :

Someone flagged this submission as not complete.
BBV price: 3
Note: No pic of tool handle under construction

 
pollinator
Posts: 72
Location: Spain
48
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Approved submission
A while ago, I made a handle for this axe. In a sense, I'm glad it broke now, so that I could properly document the construction of this handle

Made the new handle out of olive wood (just like the old one), and I decided to make it a little more light-weighted.
(I was so proud that my brain even went there: 'hmmmm, I would like my handle to be lighter and I want a sharper curve at the end'. When I made my first handle, it was more like: 'coooolllll, I'm going to make a handle for the axe' )

How it went: Roughly shaped the handle with the machete. The hardest part of the construction is where the axe has to fit on the wood, so before starting the finer work, I made sure I got the metal over the wood. Made the opening for the wedge, saw that it was probably going to be fine, so I then finished the rest of the handle, ending with making it smooth with sanding paper. Then I put the wedge went in, cut it flush, and done!
MakeWedgeStyleHandle_01_old-handle.jpg
The handle that is no more.
The handle that is no more.
MakeWedgeStyleHandle_02_selected-branch.jpg
The new handle will be made from olive, just like the old one.
The new handle will be made from olive, just like the old one.
MakeWedgeStyleHandle_03_progress.jpg
The new handle under construction.
The new handle under construction.
MakeWedgeStyleHandle_04_progress_wedgegap-and-sanded.jpg
The new handle sanded smooth and ready for the wedge.
The new handle sanded smooth and ready for the wedge.
MakeWedgeStyleHandle_05_wedged-and-done.jpg
The new handle with the wedge and ready to be used again!
The new handle with the wedge and ready to be used again!
Staff note (gir bot) :

Tina Wolf approved this submission.
Note: Looks awesome!  Impressive.

 
Apprentice Rocket Scientist
Posts: 205
Location: Province of Granada, Andalucía, Spain
71
5
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Approved submission
Here is my submission for the Tool Care - Sand - Make a Wedge-Style Handle BB.

I bought a rusty ball peen hammer, split some european nettle tree wood (celtis australis), got it into shape with the draw knife, added a wedge from scrap hardwood.
The wood (nettle tree, called almez here in Spain) was a pleasure to work with. It was traditioanally used around here, as it can be found everywhere, is easy to work and has supreme handle properties.

To document the completion of the BB, I have provided the following:
 - pic of tool with missing/broken/inadequate handle
 - pic of new handle under construction
 - pic of tool with new handle installed
Hammerhead.jpg
[Thumbnail for Hammerhead.jpg]
Rough_split.jpg
[Thumbnail for Rough_split.jpg]
Handle_drawknife.jpg
[Thumbnail for Handle_drawknife.jpg]
Handle.jpg
[Thumbnail for Handle.jpg]
Wedgeinplace.jpg
[Thumbnail for Wedgeinplace.jpg]
done.jpg
[Thumbnail for done.jpg]
done2.jpg
[Thumbnail for done2.jpg]
Staff note (gir bot) :

David Huang approved this submission.
Note: I hearby certify this complete.  Happy hammering!

 
pollinator
Posts: 658
Location: https://youtube.com/@healthygreenbrave?si=0CFOwxe0mLCIBflU
301
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Approved submission
This tool was rattling around in a pickup toolbox. The old handle came off after a few swings. So I picked it for this bb. I think it is a maul.. .? Anybody know? I would love to restore the head. Would a grinding wheel give it a new/better angle? I worry it would make the cutting edge more brittle.
The new handle is made from a walnut branch. Sonis the wedge. I shaped them roughly with a hatchet. Then I carved the rest with my carving blades. I don't have the awesome carpentry equipment in the video at the start if this bb. Wish I did! Maybe for Chriatmas.
20240608_170108.jpg
Old tool, broken handle
Old tool, broken handle
20240608_171250.jpg
Walnut branch
Walnut branch
20240608_183412.jpg
Roughly shaped new handle
Roughly shaped new handle
20240612_171700.jpg
Wedge installed, before sawing
Wedge installed, before sawing
20240612_171848.jpg
Finished tool yay!
Finished tool yay!
Staff note (gir bot) :

Someone approved this submission.

 
gardener
Posts: 1118
Location: Proebstel, Washington, USDA Zone 6B
619
2
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Rebekah Harmon wrote:This tool was rattling around in a pickup toolbox. The old handle came off after a few swings. So I picked it for this bb. I think it is a maul.. .? Anybody know? I would love to restore the head. Would a grinding wheel give it a new/better angle? I worry it would make the cutting edge more brittle.


Ooh, that looks like it might be for blacksmithing work.
 
pollinator
Posts: 257
Location: Pacific Northwest
111
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Approved submission
What is an axe without a handle?
20240715_105110.jpg
materials
materials
20240715_110609.jpg
part way done
part way done
20240715_113627.jpg
action jackson
action jackson
20240715_114133.jpg
wedgie
wedgie
20240715_114125.jpg
all done!
all done!
Staff note (gir bot) :

David Huang approved this submission.
Note: I hearby certify this complete.

 
Posts: 25
Location: Colorado Springs
2
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Approved submission
Using a chunk of Oak wood at Wheaton Labs, I was able to make a Hatchet with a wedge-style handle using hand tools only.
The following photos show the Hatchet without a handle, the new handle under construction, the tool with the handle through without wedge, and a final showing the wedge in the handle.
Material-for-handle-and-Hatchet-without-a-handle.jpg
[Thumbnail for Material-for-handle-and-Hatchet-without-a-handle.jpg]
New-Hatchet-Handle-under-construction.jpg
[Thumbnail for New-Hatchet-Handle-under-construction.jpg]
Handle-through-Hatchet-without-wedge.jpg
[Thumbnail for Handle-through-Hatchet-without-wedge.jpg]
Hatchet-with-wedge.jpg
[Thumbnail for Hatchet-with-wedge.jpg]
20240725_113928.jpg
Voilà!
Voilà!
Staff note (gir bot) :

Jeremy VanGelder approved this submission.
Note: That is a good looking handle. Oak will bring vibrations up to your hand, but it is strong.

 
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Approved submission
This hatchet handle got sawed off 😱. Now it's fixed and suitable for small handed people like me
IMG_20240725_090528.jpg
Broken handle+ drill I used+ starting piece of wood
Broken handle+ drill I used+ starting piece of wood
IMG_20240725_120231.jpg
Handle in progress
Handle in progress
IMG_20240725_120228.jpg
Before wedge
Before wedge
IMG_20240725_120229.jpg
After wedge
After wedge
IMG_20240725_120230.jpg
Finished and fixed hatchet!!
Finished and fixed hatchet!!
Staff note (gir bot) :

David Huang approved this submission.
Note: I hearby certify this complete.

 
Forget this weirdo. You guys wanna see something really neat? I just have to take off my shoe .... (hint: it's a tiny ad)
two giant solar food dehydrators - one with rocket assist
https://solar-food-dehydrator.com
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