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Club style mallet - PEP BB roundwood.sand.club

BB round wood woodworking - sand badge
 
master pollinator
Posts: 429
Location: Carlton County, Minnesota, USA: 3b; Dfb; sandy loam; in the woods
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I was felling a tree and my bow saw got stuck. I wanted to use a hatchet as a wedge but I needed a mallet. So, I cut one from the tree I was butchering.

F5D9CBED-F98C-4596-A9B3-DD64F3BACEB2.jpeg
My starting wood — my shod foot is just over a foot long
My starting wood — my shod foot is just over a foot long
0DD77CD4-3B4B-485C-B045-C313CCA7EA02.jpeg
Hacking off the branch node/knot is a PITA
Hacking off the branch node/knot is a PITA
669EEF5F-DEDF-4D20-965D-ABFF3C0AEDFA.jpeg
Not sure where half done is but I worked with the hatchet for all the gross shaping.
Not sure where half done is but I worked with the hatchet for all the gross shaping.
6BAC51FA-D9CA-4011-82E1-26A668FF280C.jpeg
Then I switched to a carving knife to beaten up the handle.
Then I switched to a carving knife to beaten up the handle.
8AB34B7F-51DA-4BD1-9DD3-36C1CD6DB271.jpeg
Done. I first thought the handle irregularities was a flaw but I found in using it that it allowed me to change the way I was holding it with the task.
Done. I first thought the handle irregularities was a flaw but I found in using it that it allowed me to change the way I was holding it with the task.
Staff note (gir bot) :

Mike Haasl approved this submission.

 
Posts: 35
Location: Virginia, USA
30
homeschooling monies forest garden foraging books woodworking
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Approved submission
This one was pretty fun.  I didn't realize how quick it would go.  I used a chunk of Paw Paw wood.
1.jpg
Starting with a nice piece of Paw Paw
Starting with a nice piece of Paw Paw
2.jpg
Cutting it down with a hatchet, I didn't get a picture, but I used a sawyer pruning saw to cut some around the handle before I used the hatchet.
Cutting it down with a hatchet, I didn't get a picture, but I used a sawyer pruning saw to cut some around the handle before I used the hatchet.
3.jpg
Getting close!
Getting close!
4.jpg
Fine tuning the handle
Fine tuning the handle
5.jpg
Sanding the handle
Sanding the handle
6.jpg
Finished!
Finished!
Staff note (gir bot) :

Mike Haasl flagged this submission as an edge case BB.
BBV price: 0
Note: Missing a photo detail:  final product held in your hand showing that your thumb and first finger can touch (any fatter than that and your hand will get very tired using it)

Staff note (gir bot) :

Someone approved this submission.

 
Shaun Hill
Posts: 35
Location: Virginia, USA
30
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Sorry, I forgot to take that last picture!  I lashed it with paracord and can still get my fingers around it.
7.jpg
[Thumbnail for 7.jpg]
 
gardener
Posts: 1495
Location: Hudson Valley, New York
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trees bike woodworking
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Approved submission

Minimum requirements:
  - roughly 16" long and 4" diameter at the fat end
  - handle that you can comfortably hold
  - handle is smooth enough that you won't get a splinter using it
  - made with hand tools only

To document this Badge Bit, provide proof of the following as pictures or a video (<2 mins):

  - Your chunk of wood that you are starting with (about 16 inches long and 4 inches in diameter)
  - progress about half way through, with the hand tools you have decided to use for this
  - final product held in your hand showing that your thumb and first finger can touch (any fatter than that and your hand will get very tired using it)



I harvested a piece of wood from the trail I maintain using a hand saw. The top of a tulip tree had come down during hurricane Ida. The branch was still green and I took a long enough piece so I could use the excess to make the other sand badge mallet.

I cut a 16 inch piece. I then cut a ring, the depth of my bow saw blade, marking the end of the head and start of the shaft. I then used my hand axe to shape the handle and my Japanese Nata to remove the bark from the head and chamfer the edges.

I only used my axe on the shaft, rotating and removing fine slivers to get a very smooth fines. It’s the first time I’ve used an axe for such delicate work. It was a real joy.

Here are my pictures for submission.
A1E511E7-1646-43BB-A0A5-2E6D315CF07B.jpeg
[Thumbnail for A1E511E7-1646-43BB-A0A5-2E6D315CF07B.jpeg]
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[Thumbnail for 800CE3DA-B0C0-4FF4-B357-B932240D91D2.jpeg]
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[Thumbnail for C58A4343-FF44-4BBA-9E96-2B1612B09B52.jpeg]
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[Thumbnail for AD904987-AC6A-46E3-A8E5-1E0AB2E61873.jpeg]
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[Thumbnail for FC6F65B4-80B6-47A5-AA18-E450FD4A0CEE.jpeg]
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[Thumbnail for AFDA52D8-3A4E-4D49-9F3E-1EF07FAF693D.jpeg]
FB4B7410-94E4-439A-8E41-304A5C6307A2.jpeg
Close up of smooth handle
Close up of smooth handle
Staff note (gir bot) :

Mike Haasl approved this submission.

 
gardener
Posts: 994
Location: Gulgong, NSW, Australia (Cold Zone 9B, Hot Zone 6) UTC +10
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Approved submission
The following is my submission for the BB round wood make a club style mallet.  I raise a journal for each BB so that I can add to it as I learn more.  When completed, the journals will form a complete book of learning.
Thanks for reviewing the submission.
1-Sand-Round-Wood-BB-Club-Style-Mallet-Picture.jpg
Pictures showing the steps in making a Club Style Mallet
Pictures showing the steps in making a Club Style Mallet
1-Sand-Journal-Round-Wood-BB-Club-Style-Mallet-Picture.jpg
Requirements and Learning Journal
Requirements and Learning Journal
Staff note (gir bot) :

Mike Barkley approved this submission.

 
steward
Posts: 2810
Location: Zone 7b/8a Temperate Humid Subtropical, Eastern NC, US
1052
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Approved submission

Minimum requirements:
  - roughly 16" long and 4" diameter at the fat end
  - handle that you can comfortably hold
  - handle is smooth enough that you won't get a splinter using it
  - made with hand tools only

To document this Badge Bit, provide proof of the following as pictures or a video (<2 mins):

  - Your chunk of wood that you are starting with (about 16 inches long and 4 inches in diameter)
  - progress about half way through, with the hand tools you have decided to use for this
  - final product held in your hand showing that your thumb and first finger can touch (any fatter than that and your hand will get very tired using it)



I've been needing a mallet for a while, and this section of pear was too knotty for other woodworking, so BB time!
Starting-pear-wood.jpg
Starting pear wood
Starting pear wood
Cut-with-a-bow-saw-and-starting-are-work.jpg
Cut with a bow saw and starting are work
Cut with a bow saw and starting axe work
Finished-mallet-.jpg
Finished mallet!
Finished mallet!
Staff note (gir bot) :

Paul Fookes approved this submission.
Note: I certify this BB complete. Great work shaping the handle

 
Posts: 16
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Approved submission

  - Your chunk of wood that you are starting with (about 16 inches long and 4 inches in diameter)




  - progress about half way through, with the hand tools you have decided to use for this


Note: also used a saw to get a cleaner line (see saw above)


  - final product held in your hand showing that your thumb and first finger can touch (any fatter than that and your hand will get very tired using it)


Staff note (gir bot) :

Mike Haasl approved this submission.
Note: Thanks for integrating the requirements with the pictures!

 
pollinator
Posts: 196
Location: Pacific Northwest
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I turned a log into a bonker.  Submitted for your approval.
20220426_145032.jpg
it long
it long
20220426_155154.jpg
somewhere in there is a mallet
somewhere in there is a mallet
20220426_165714.jpg
ready to hit tha club
ready to hit tha club
Staff note (gir bot) :

Mike Barkley approved this submission.

 
Posts: 5
6
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At the BB20 event at WL, Trent made a club style mallet.  He used a bow saw, fro, (another mallet), and draw knife.
1-cutting-the-log.jpeg
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2-box-saw-and-fro.jpeg
[Thumbnail for 2-box-saw-and-fro.jpeg]
3-starting-to-see-some-progress.jpeg
[Thumbnail for 3-starting-to-see-some-progress.jpeg]
4-draw-knife.jpeg
[Thumbnail for 4-draw-knife.jpeg]
5-handle-is-good.jpeg
[Thumbnail for 5-handle-is-good.jpeg]
6-more-draw-knife-for-bark.jpeg
[Thumbnail for 6-more-draw-knife-for-bark.jpeg]
7-mallet-done.jpeg
[Thumbnail for 7-mallet-done.jpeg]
Staff note (gir bot) :

Carla Burke approved this submission.

 
This parrot is no more. It has ceased to be. Now it's a tiny ad:

the permaculture playing cards
richsoil.com/cards


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